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Installation Information

If you are a do-it-yourselfer and have the requisite time and patience, this is certainly a project that you can do.  In the case of our installation here on the farm, we were under a time restriction.  It had to be completed before the fall rains came and we were not able to started until the highway project was completed in mid summer.  This necessitated hiring a contractor.

Since we did not have a lot of money to spend on this project, we compromised.  We hired the contractor to arrange for unloading the truck, excavating the work area, boring the holes and installing the posts.  Our family provided the labor to complete the installation of the panels and top caps.

Old Fence Comes Out.

Unloading the truck.

Close-up picture of a pallet of panels.

Figure 1 - Removal of old fence as required by state highway widening.

Figure 2 - Shipment of parts arrives and is carefully unloaded with a heavy duty forklift.  The forklift was rented by the contractor who bid this task as part of the project work. Figure 3 - Close up of a pallet of panels.  Note that each panel weighs about 70 pounds.
Pallet of concrete posts Call before you dig! Boring work - 12 inch auger makes it easy though.
Figure 4 - Close up of a pallet of reinforced concrete posts.  Note that each post weighs about 200 pounds. Figure 5 - Before boring any hole, you must have a locator service come out and mark any underground utility locations.  Click here for more information. Figure 6 - Twelve inch diameter holes are bored at least two feet deep.  This is easy work with the proper equipment.  Exact distance from center to center is critical to installation success.
Pretty holes all in a row! Posts in holes. Concrete Pour
Figure 7 - A backing board is set.  This is used as a guide for post center lines as well as a level reference for setting post heights and the top of each concrete pour. Figure 8 - Posts are hauled and set into the holes. Figure 9 - After the posts are leveled, concrete is poured.  This could be done one post at a time with a hand mixer, but remember the required hole size mentioned in figure 6 above.  It takes a lot of concrete to fill these holes.  This job took 10 yards.
Concrete Pour Ready to install panels. Davinci at work - leveling panels.
Figure 10 - Another view of the work being done in figure 9. Figure 11 - Concrete is cured, braces and backing boards removed, and panel installation ready to procede. Figure 12 - If the concrete pour is not exactly level, adjustments can be made utilizing a cold chisel, a hammer, hearing and eye protection, and patience.  A level first panel is important to a nice looking final result.
Installing Panels Finished Section Finished Job
Figure 13 - Installation of panels requires two people, patience, and many rest breaks (at least when you are old like these two owner-installers). Figure 14 - A successfully completed section.  No more visible highway traffic and the sound within the yard has been reduce by many decibels. Figure 15 - The completed fence from the public view side of the project.  Compare to figure 1 above.

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